Our Infrastructure
Facility Overview
Total Area: 25,000 sq. ft. (2,300 sq. m) climate-controlled production space
Zones:
CNC Machining Bay (Class 8 Clean Area)
Sheet Metal Fabrication Unit
Quality Control Lab
Surface Treatment Section
Raw Material Warehouse (ISO Class 7)
Power Backup: 100% uptime with 500kVA DG backup
Environmental Controls:
Temperature: 22°C±2°C (machining areas)
Humidity: 45-55% RH maintained
Machine Park & Technical Capabilities
A. CNC Machining Center
| Machine Type | Model | Key Specifications | Tolerance |
|---|---|---|---|
| 5-Axis Vertical Machining | VMC 1160 | 1200×600×600mm work volume, 15,000 RPM | ±0.005mm |
| Precision Turning Center | CNC Lathe LX-300 | Ø300×750mm, C-axis milling | ±0.01mm |
| Wire Cut EDM | AGIECUT PROGESS | 0.25mm wire, 300mm max thickness | ±0.005mm |
| Swiss-Type Lathe | STAR SR-20R | Ø20mm bar capacity, 5-axis simultaneous | ±0.005mm |
C. Additive Manufacturing
Metal 3D Printer: EOS M290 (DMLS technology)
Max Build Size: 250×250×325mm
Materials: AlSi10Mg, Ti6Al4V, IN718
Quality Infrastructure
Metrology Lab
Optical Comparators: Mitutoyo PJ-300 (50x magnification)
Surface Roughness Tester: Taylor Hobson Surtronic S-100
Material Testing
Hardness Testers (Rockwell & Brinell)
Spectrometer: OES Foundry-Master Pro
Tensile Testing Machine (50kN capacity)
Digital Infrastructure
CAD/CAM Software:
Siemens NX 12 (5-axis programming)
Mastercam 2023
ERP System: Oracle NetSuite (real-time job tracking)
IoT Enabled Machines:
Machine monitoring via MTConnect
Predictive maintenance alerts
Material Handling Systems
Overhead Cranes: 2×10-ton capacity
AGVs: 3×Kiva robots for raw material transport
Tool Management:
- VMC tool capacity: 120 tools (HSK-63)